High-Volume Manufacturing Services
Jafri & Co. offers comprehensive injection and compression molding services for industrial clients requiring high-precision plastic and rubber components at scale. Our specialization lies in the manufacturing of individual technical parts, ranging from intricate switchgear components to heavy-duty rubber seals. While we provide the essential molded parts used in various industries, we do not manufacture complete consumer products or finished assemblies.
We operate a diverse fleet of automated presses ranging from 50 to 500 tons, capable of handling shot weights up to 2kg for injection molding and large-format compression molding for composite materials. Our in-house tool room ensures rapid mold maintenance and design modifications, minimizing downtime and accelerating product development timelines for our clients.
Core Capabilities
- Thermoplastic Injection: processing of engineering plastics (Nylon, ABS, Polycarbonate) for high-precision components with complex geometries.
- Thermoset Compression: Specialized molding of heat-resistant materials (Bakelite, BMC, Rubber) for high-voltage and high-temperature applications.
- Insert Moulding: Overmolding of metal inserts (brass terminals, steel bolts) to create integrated electromechanical components with superior bond strength.
- Rubber Vulcanization: Compression molding of elastomers (EPDM, NBR, Silicone) for gaskets, seals, and flexible mounts requiring specific hardness ratings.
- Tool Design & Fabrication: Complete in-house mold making capabilities including CNC machining, EDM, and polishing for rapid prototyping and production tooling.
Process Solutions
Injection Moulding
High-speed production of thermoplastic parts with consistent quality and tight tolerances. Ideal for housings, clips, and consumer goods.
Compression Moulding
Heavy-duty molding for thermoset composites and rubber parts. Perfect for electrical insulators, large seals, and structural bases.
Transfer Moulding
Precision molding method for delicate inserts and complex cavities, offering the benefits of both injection and compression techniques.
Rubber Moulding
Specialized vulcanization processes for producing durable elastomeric components with custom shore hardness and environmental resistance.
Technical Specifications
| Machine Tonnage | 50 Tons to 500 Tons Clamping Force |
|---|---|
| Shot Weight Capacity | Up to 2 kg (Injection) / 5 kg (Compression) |
| Material Types | ABS, Nylon (PA6/66), PC, PP, Bakelite, BMC, NBR, EPDM |
| Volume Capability | Prototype runs to < 100k units/month |
| Tolerance Standard | +/- 0.05mm (Material dependent) |
| Secondary Services | Ultrasonic welding, Assembly, Pad Printing |